Compressor oil cools and helps to lubricate and safeguard the components made of metal in your compressed air system. Choosing the right type and amount of compressor oil is critical to extending your equipment’s lifespan and protecting the investment you made in it.
Donaldson’s air-oil separators with wraps come with our proprietary Synteq XP coalescing media to ensure that your system meets low oil carryover requirements while maintaining efficiency and performance. This can help reduce the use of energy and also extends the lifespan of the equipment.
Factors Affecting Oil Performance
Oil for compressors is a crucial part of a healthy air system. It helps to reduce wear and tear among the components of the compressor, and also providing cooling for your compressor. Also, it reduces the presence of contaminates in the system.
In a well-maintained compressed air system in a well-maintained compressed air system, the ratio between condensate and lubricant will be not more than one part in million (ppm). The level of contamination could result in problems at factories for food processing as it gets into contact with foods.
Using food grade compressor oil removes the possibility of contamination. Furthermore, it lowers the costs of collecting and dispose of oil-contaminated condensate. Additionally, it reduces the amount of energy required to counter tension drops in filters regulators and hoses. In addition, it will help to achieve lower, unloaded horsepower for your compressed air system. It can add up to huge savings over the course of. According to your needs the possibility is that you will be able to achieve even further energy savings by using an oil-free, non-oil compressor.
Factors Impacting Compressor Oil
Many factors influence the efficiency and durability of compressor oil. Understanding these elements and choosing an oil that is specifically designed to the specific machine at your plant can improve operational efficiency as well as nhot may nen khi truc vit reduce the cost of maintenance.
Most air compressors employ mineral or standard oil, that is cheaper than synthetic oil, however it might cause problems with lubrication when used in extremely high temperatures or in heavy load. Furthermore, mineral oils is prone to oxidation, creating varnish inside the compressed air system that increases energy consumption and could cause damage to pneumatic equipment as well as equipment.
A top air-oil separator can be an essential component of the process to assure clean, oil-free air. Donaldson’s built-in air-oil separators come offered with a wide range of materials, including their own Synteq XP coalescing media, which offers long life and a superior performance to help you meet low oil carryover standards. This allows for energy savings, reduction in oil recirculation, as well as lower restrictions in the distribution system.
Oil Quality and Performance
Engine oil’s primary function is to act as a friction-fighter. A tiny layer of oil is all that is between metal surfaces that are not lubricated colliding against one another, and damaging themselves if they overheat. The energy needed for overcoming this friction demands a careful formulation of the oil in order to make sure that the energy is as low as possible without impacting the shear force to shear rate properties required for optimal operation.
Air compressor oils play a vital part of the operation of the compressed air system and a well-planned selection, storage, maintenance and troubleshooting can significantly impact its efficiency. For the best results make sure you select an excellent quality oil specifically designed for the specific use.
Making use of food-grade oils is a further step in quality of oil, making sure that the oil is safe to usage in areas where food product are being handled. They have been designed to be tasteless or odorless, and can pass highest permissible level for the FDA’s H1 lubricants at 10 parts for every million (ppm). This type of oil will reduce the possibility of contamination and increase the efficiency of your entire system.
Maintaining Compressed Air System Efficiency
It’s vital to have a clear view in your system for compressed air and especially on the demand side for identifying energy saving possibilities. This is more than just a regular check-up and replacement of filters. More comprehensive approaches include reviewing all components of the system, from pipes to the equipment used for end-use.
Check piping for an excessive pressure drops that impede flow and increases energy consumption. In order to minimize this issue, you must start by picking the appropriate size of piping that are suitable for the system and function.
Fixing air leaks often represents the biggest opportunity for energy savings because they account for the bulk of wasted energy. The process of identifying and fixing leaks regularly is an important component of maintenance that is preventive.
The inspection of compressors for loose connections the belt, condition of the belt, hot spots and paint conditions along with testing the acoustic level in the bearing, as well as vibration levels help ensure efficient operation and decrease operating costs. Utilizing Donaldson high-end air-oil separators, with reduced oil carryover saves power by storing the designed and costly lubricant in the compressor exactly where it should be.